ARTICLE FEED & ADDITIVE MAGAZINE August 2024 83 tation resistance of pelleting rolls, leading to more efficient operation and extended equipment lifespan. This innovation minimizes maintenance requirements and enhances production efficiency. NEW TECHNOLOGY CONDITIONING INNOVATION Increased Steam and Liquid Addition New conditioning technologies incorporate double retention times and advanced blending techniques to increase steam and liquid addition. This improves pellet quality by ensuring thorough mixing and optimal moisture content. CURRENT INNOVATIONS IN THE PELLETING PROCESS Smart Sensor Installation for Data Acquisition The integration of smart sensors in pelleting technology represents a significant advancement in optimizing pellet quality and production efficiency. Smart sensors enable real-time data acquisition, monitoring, and control, ensuring consistent quality and operational efficiency. Inline Pellet Quality and Pellet Temperature Measurement at the Die Inline measurement of pellet quality and pellet temperature at the die is a great asset for ensuring consistent production of high-quality animal feed pellets. These measurements enable real-time adjustments to the pelleting process, leading to improved efficiency and product uniformity, thereby reducing waste and rework. FUTURE DIRECTIONS IN PELLETING TECHNOLOGY Increasing flexibility towards raw materials in the pelleting process is crucial for optimizing production efficiency and product quality. The current state-of-the-art pelleting technology faces constraints in roll slip management and the necessity for frequent die changes to accommodate different pellet diameters and varying pelleting resistance. Future developments could focus on overcoming these limitations, enabling more adaptable and efficient pelleting processes. CONCLUSION Pelleting technology has evolved significantly, with numerous innovations enhancing pellet quality control. From early pellet mill die designs to advanced conditioning systems, each development has contributed to better feed pellet production. As the industry continues to innovate, future advancements will further refine and optimize the pelleting process, ensuring improved animal feed quality and efficiency. Illustration: New conditioning technology About Paul Alderliefste With over 30 years of experience at CPM Industrial Solutions, Paul Alderliefste has observed firsthand the critical role of innovations in the commercial success of animal feed mill customers. Notably, he has recognized the significant impact of pelleting roll slip management in collaboration with one of the leading feed companies in Western Europe. He is a member of the animal feed segment group within CPM Industrial Solutions. This group is in contact with all stakeholders, ensuring that the latest industry requirements are consistently met.
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